自動上料攪拌車在使用了一些年頭以后,攪拌車封頭出現裂紋我們該如何處理,來延續攪拌車罐體的壽命,使得我們的攪拌罐能繼續使用。攪拌車封頭出現裂紋怎么辦?
After the automatic feeding mixer has been used for several years, how can we deal with the crack on the head of the mixer to extend the life of the mixer tank and enable our mixer tank to continue to be used. What should I do if the head of mixer truck cracks?
出現裂紋就這這個樣子的,出現的此種情況,解決方案是在攪拌車封頭上打加強圈,通俗說就是一個圓圈鐵板,焊接在攪拌車封頭上,起到加固的作用。
This is how cracks appear. In this case, the solution is to make a reinforcing ring on the head of the mixer truck, which is commonly referred to as a circular iron plate. It is welded on the head of the mixer truck to strengthen it.
這就是加強圈,要根據攪拌車裂紋大小,把加強圈按照裂紋大小切割,能遮住裂紋就行,我們焊接要用氣體保護焊就可以了,不需要特殊的焊絲來焊接。通過此方法基本解決攪拌車封頭裂紋現象,使得攪拌車可以繼續使用。
This is the reinforcing ring. According to the crack size of the mixer truck, the reinforcing ring should be cut according to the crack size to cover the crack. We can use gas shielded welding for welding without special welding wire. Through this method, the crack phenomenon of the head of the mixer truck is basically solved, so that the mixer truck can continue to be used.
解決問題的同時,我們要知道出現問題的原因:
While solving the problem, we should know the cause of the problem:
攪拌車封頭經過冷加工制造而成,根據形狀的不同,有的在生產和使用的過程中也會遇到各種各樣的問題。其中比較嚴重的就是旋壓封頭出現裂紋的現象,是什么原因造成的呢?一般來說,化學成分、加工變形量、以及焊接都是造成裂紋直接的原因。
The mixer head is manufactured by cold processing. According to the different shapes, some of them may encounter various problems in the process of production and use. Among them, the more serious phenomenon is the crack of spinning head. What is the reason? Generally speaking, chemical composition, processing deformation and welding are the direct causes of cracks.
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一、化學成分的影響。根據相關資料公式計算可知316,310的△值分別為+1.00、+4.72故其非常穩定不容易產生裂紋。
1、 Chemical composition. According to the calculation of relevant data and formulas, the △ values of 316310 are + 1.00 and + 4.72 respectively, so it is very stable and not easy to crack.
二、加工變形量的影響。封頭在冷旋壓過程中,材料的變形量較大翻邊部位大可達40%以上根據相關資料介紹Cr-Ni油罐冷加工對導磁率的影響產生馬氏體組織的含量隨化學成分的增加而減少隨冷加工變形率的增大而增加。304、321的變形率大約在15%時,馬氏體增加加速316在變形率的60%時馬氏體增加尚不明顯。
2、 Influence of machining deformation. During the cold spinning process of the head, the deformation of the material is large, and the flanging part can reach more than 40%. According to the relevant data, the influence of cold processing on the magnetic permeability of Cr Ni oil tank is introduced. The content of martensite structure decreases with the increase of chemical composition and increases with the increase of cold processing deformation rate. When the deformation rate of 304 and 321 is about 15%, the increase of martensite is accelerated. When the deformation rate of 316 is 60%, the increase of martensite is not obvious.
三、焊接的影響。在等強度原則下選用焊接工藝焊接熱影響區的晶粒長大使其塑性下降焊接缺陷中的尖銳缺口在旋壓過程中被拉裂,都使其性能低于母材而先產生裂紋。
3、 Effect of welding. Under the principle of equal strength, the grain growth of the welding process welding heat affected zone will reduce its plasticity, and the sharp notch in the welding defect will be pulled and cracked in the spinning process, which will make its performance lower than that of the base metal and cause cracks first.
After knowing the root of the problem, we should pay attention to these conditions in daily use to avoid cracking of the mixer head. For more information, please visit our website http://www.www.boy7up.cn Consult and see!